Real-time quality control

Every defect caught before it leaves the line.

QCVision brings automated visual inspection to manufacturing SMEs. No six-figure hardware. Just a camera, a browser, and immediate results.

SMEs are running quality control like it's 1990.

€30k

annual cost of a dedicated quality operator — tired, inconsistent, and error-prone.

€80k+

minimum cost of an enterprise solution (Cognex, Keyence). Out of reach for 90% of European SMEs.

1–3%

average undetected defect rate that turns into returns, complaints and production shutdowns when the client finds out.

From zero to running in less than a week.

01
📷
Install the camera

A €150 IP camera mounted on the line. No proprietary hardware, no specialist technician required.

02
🏷️
Acquire and download photos

Photos of good and defective parts that will be used to train the model.

03
🧠
The model trains itself

Within days you have a custom model for your product. It improves automatically with new data over time.

04
📊
Monitor and act

Real-time dashboard, instant alerts, automatic reports — all from a browser, on any device.

A dashboard built for people on the production floor.

Open Interactive Demo
Simulated real-time data — no sign-up required
Explore the demo →
Quality dashboard — Line 03 Wed 08 Apr 2026 · 14:32
Parts inspected
1,247
Defect rate
1.1%
Defects found
14
vs. yesterday
−38%
Defects per hour
By type
Scratches
67%
Burrs
28%
Deform.
5%

Four ways QCVision works for you.

01 —
Real-time alerts

Don't wait for the client to complain. The system alerts the operator the instant a defect is detected, with a photo and defect classification.

⬤ DEFECT DETECTED
Surface scratch — part #1,247
Line 03 · 14:32:08
Push notification sent
Line monitor: red
02 —
Analytics & hidden trends

Collected data reveals invisible patterns: spikes after lunch breaks, correlations with supplier X, effects of machine changes — none of which were visible before.

insight detected
Every Tuesday morning, defects
increase by +43%
→ correlates with supplier B material
03 —
Automatic scrap separation

With PLC integration, the signal goes directly to the robotic arm or pneumatic diverter. The defective part is removed without stopping the line.

defect detected → PLC signal
diverter: activated (18ms)
line: continues without stop
operator: not required
04 —
Automatic client reports

Generate quality certificates per batch, monthly statistical reports, and ISO 9001 audit exports — all automatically. Zero manual effort.

report_april_2026.pdf
batches inspected: 148
avg conformity: 98.9%
sent automatically

A quality manager's typical day.

TimeWithout QCVisionWith QCVision
08:00Physical walkthrough of production, manual data collectionOpens dashboard: sees the entire night shift in 30 seconds
10:23An operator calls: "we've got something wrong"Automatic alert with photo, defect type and full context
12:00Fills in Excel spreadsheets manually to track defectsData already collected, classified and visualised
17:00Writes the client report manuallyDownloads the automatically generated PDF
Month endQuality meeting with no solid data, just gut feelingPresents precise charts, identifies root causes
// start today

See a defect before your client does.

Enter your email to request a free demo. We'll show you how it works on your line, with your products.

OR contact us at info@qcvision.it